How Our Machine Increases Efficiency in Wheel Production.

 

Increases Efficiency in Wheel Production

By Vansh Industries

In the world of automobile manufacturing, precision, strength, and speed are vital. When it comes to the production of vehicle rims, welding fixtures play a critical role in ensuring quality and consistency. At Vansh Industries, our Rim Welding Fixture Machine has been meticulously engineered to enhance efficiency, reliability, and accuracy across various types of vehicle tyre rims.

What is a Rim Welding Fixture?

A rim welding fixture is a specialized setup used during the circumferential welding process of rim components. It holds the rim components (disc and rim band) in position with high precision, ensuring an accurate and durable weld every time. Without a reliable fixture, rim welding can result in misalignment, poor weld quality, and increased rejection rates.

Key Features of Vansh Industries' Rim Welding Fixture

• LM Guide Equipped: Ensures ultra-smooth and accurate movement of components for highly consistent weld positioning.

• Limit Switch Integration: Prevents over-travel and safeguards the fixture setup, enabling automatic stop functions and better operator safety.

• Modular Clamping Mechanism: Adaptable to different rim sizes from two-wheelers to heavy-duty commercial vehicle rims.

• Robust Structure: Built with industrial-grade materials for heavy-duty operations.

• Weld Seam Accuracy: Guarantees perfect alignment of disc and rim before welding.

• User-Friendly Design: Easy to operate with minimum training, ensuring quick setup and operation.

How It Works

1. Rim Components Loading: The disc and rim band are mounted onto the fixture.

2. Auto Alignment: The fixture automatically centers both components using guides and stoppers.

3. Limit Switch Activation: As components reach preset positions, limit switches halt motion to maintain precision.

4. Welding Torch Positioning: A welding torch (TIG/MIG) is aligned for circumferential welding.

5. Welding Execution: The fixture rotates or moves the component (depending on machine type) for complete seam welding.

6. Unloading: Once cooled, the rim is removed for inspection and quality assurance.

Benefits of Using Our Rim Welding Fixture

• 🔹 Reduced Rework & Rejection: Minimizes human error and misalignment

• 🔹 Enhanced Welding Precision: Resulting in stronger and more durable rims

• 🔹 Time-Saving: Fast setup and seamless operation reduce cycle time

• 🔹 High ROI: Increased throughput and fewer breakdowns ensure long-term profitability

• 🔹 Safety-Assured: Built-in limit switches and ergonomic clamping enhance safety

Applications

Our rim welding fixtures are suitable for:

• Two-Wheeler Rims

• Passenger Vehicle Rims

• Tractor and Truck Rims

• Off-Road and Military Rims

Why Vansh Industries?

At Vansh Industries, we combine decades of engineering expertise, cutting-edge design, and a customer-first approach. Whether you're running a high-volume production line or building specialized vehicles, our welding fixtures are tailored to meet your requirements with unmatched reliability and support.

🌐 Visit us: www.vanshindustries.co.in
📧 Email: info@vanshindustries.co.in
📱 Call: +91-9634240075

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Vansh Industries — Precision That Powers Progress.