How Our Machine Increases Efficiency in Wheel Production.

 

Increases Efficiency in Wheel Production

By Vansh Industries

In the world of automobile manufacturing, precision, strength, and speed are vital. When it comes to the production of vehicle rims, welding fixtures play a critical role in ensuring quality and consistency. At Vansh Industries, our Rim Welding Fixture Machine has been meticulously engineered to enhance efficiency, reliability, and accuracy across various types of vehicle tyre rims.

What is a Rim Welding Fixture?

A rim welding fixture is a specialized setup used during the circumferential welding process of rim components. It holds the rim components (disc and rim band) in position with high precision, ensuring an accurate and durable weld every time. Without a reliable fixture, rim welding can result in misalignment, poor weld quality, and increased rejection rates.

Key Features of Vansh Industries' Rim Welding Fixture

• LM Guide Equipped: Ensures ultra-smooth and accurate movement of components for highly consistent weld positioning.

• Limit Switch Integration: Prevents over-travel and safeguards the fixture setup, enabling automatic stop functions and better operator safety.

• Modular Clamping Mechanism: Adaptable to different rim sizes from two-wheelers to heavy-duty commercial vehicle rims.

• Robust Structure: Built with industrial-grade materials for heavy-duty operations.

• Weld Seam Accuracy: Guarantees perfect alignment of disc and rim before welding.

• User-Friendly Design: Easy to operate with minimum training, ensuring quick setup and operation.

How It Works

1. Rim Components Loading: The disc and rim band are mounted onto the fixture.

2. Auto Alignment: The fixture automatically centers both components using guides and stoppers.

3. Limit Switch Activation: As components reach preset positions, limit switches halt motion to maintain precision.

4. Welding Torch Positioning: A welding torch (TIG/MIG) is aligned for circumferential welding.

5. Welding Execution: The fixture rotates or moves the component (depending on machine type) for complete seam welding.

6. Unloading: Once cooled, the rim is removed for inspection and quality assurance.

Benefits of Using Our Rim Welding Fixture

• 🔹 Reduced Rework & Rejection: Minimizes human error and misalignment

• 🔹 Enhanced Welding Precision: Resulting in stronger and more durable rims

• 🔹 Time-Saving: Fast setup and seamless operation reduce cycle time

• 🔹 High ROI: Increased throughput and fewer breakdowns ensure long-term profitability

• 🔹 Safety-Assured: Built-in limit switches and ergonomic clamping enhance safety

Applications

Our rim welding fixtures are suitable for:

• Two-Wheeler Rims

• Passenger Vehicle Rims

• Tractor and Truck Rims

• Off-Road and Military Rims

Why Vansh Industries?

At Vansh Industries, we combine decades of engineering expertise, cutting-edge design, and a customer-first approach. Whether you're running a high-volume production line or building specialized vehicles, our welding fixtures are tailored to meet your requirements with unmatched reliability and support.

🌐 Visit us: www.vanshindustries.co.in
📧 Email: info@vanshindustries.co.in
📱 Call: +91-9634240075

⚡ Video Demo: Watch Now

Vansh Industries — Precision That Powers Progress.

Hydraulic Stay Plate Embossing Machine: Working Process and Detailed Overview

The hydraulic stay plate embossing machine offered by Vansh Industries is designed to provide precision and efficiency in embossing, which is essential for various industrial applications like metal fabrication, automotive, and more. Below is a detailed breakdown of how the machine works, its operating process, and a step-by-step guide to its functionality.

How the Machine Works

The Hydraulic Stay Plate Embossing Machine functions primarily through hydraulic power, delivering consistent and precise embossing results. The hydraulic system ensures uniform pressure is applied across the stay plate, creating sharp, defined embossed markings. Here's how the process works:

1. Material Loading:

   • The operator places the metal stay plate into the machine’s work chamber. The stay plate is aligned correctly in the embossing die for accurate stamping.

2. Hydraulic Press Activation:

   • The machine’s hydraulic system is activated, providing high-pressure force to press the stay plate against the embossing die.
   • This hydraulic pressure can be adjusted based on the thickness and material of the stay plate, ensuring versatility in the operation.

3. Embossing Process:

   • As the hydraulic press applies force, the stay plate is embossed with the required design or serial number. This process ensures that each plate is uniformly marked without variations in depth or precision.

4. Ejection of the Finished Product:

   • Once the embossing process is complete, the machine automatically releases the pressure and ejects the stay plate from the die.
   • The finished product is a clean, precisely embossed stay plate, ready for use in industrial applications.

5. Quality Inspection:

   • After embossing, the operator can inspect the plate for quality control, ensuring the embossing meets the required specifications.

Detailed Embossing Process with Images

The process can be illustrated with the following steps:

1. Loading the Stay Plate

2. Hydraulic Press in Action

3. Embossed Stay Plate

Advantages of Hydraulic Stay Plate Embossing Machine

• Precision and Uniformity: The hydraulic system ensures that each embossing process results in a uniform finish, no matter the size or thickness of the stay plate.
• High-Speed Production: The machine allows for quick embossing, reducing production time and enhancing overall efficiency.
• Durability: Built for long-term industrial use, the machine is made from high-grade materials and designed to handle continuous heavy-duty operations.
• Low Maintenance: Minimal maintenance is required due to the robust design of the hydraulic system.

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Applications

This machine is ideal for a wide range of industries:

• Automotive: Used for embossing stay plates in vehicles, which are important for structural stability.
• Metal Fabrication: Embossing metal plates for identification and labeling.
• General Manufacturing: Where metal stay plates are essential for component assembly.

Technical Specifications

• Press Type: Fully Hydraulic
• Pressure Capacity: Varies based on custom requirements (usually ranging from 10 to 250 tons)
• Operation Mode: Manual or semi-automatic, depending on the model
• Material Compatibility: Various metals including steel, aluminium, and more

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Contact Us for More Information

At Vansh Industries, we are dedicated to providing high-quality, durable machines that meet your industrial needs. Reach out to our team for more information, a demo, or to discuss how this machine can benefit your operations.

📞 Phone: +91-9634240075
📧 Email: vanshindustries.com@gmail.com
🌐 Website: www.vanshindustries.net